Aluminium Die Casting – Smoothary Industry Solution Pvt. Ltd.

Aluminum Die Casting

Our die casting division produces precision components with complex geometries, ideal for industries like automotive, electronics, and machinery. We offer:

High-pressure die casting
Gravity die casting
Machining and surface finishing
Custom tooling and mould development

High-Precision Components for High-Performance Industries

At Smoothary Industry Solutions Pvt. Ltd., we specialize in aluminum die casting, delivering high-quality, durable, and dimensionally accurate components for a wide range of industries. Our advanced High-Pressure Die Casting (HPDC) facility is equipped to meet the growing demand for lightweight, high-strength aluminum parts with complex geometries and tight tolerances.

We take pride in using the latest Yizumi HPDC 3 Series die casting machines, ranging from 300, 400, 500, 700, to 900 tons, ensuring flexibility and precision for components of various sizes and specifications. Each machine is integrated with servo sprayers and auto extractors, optimizing efficiency, consistency, and quality across every production cycle.

Our production line incorporates modern technology and advanced automation, allowing us to achieve superior surface finishes, reduced cycle times, and enhanced mechanical properties. By combining modern engineering practices with state-of-the-art machinery, we ensure every component meets international quality standards and customer expectations.

At Smoothary Industry Solutions Pvt. Ltd., we are committed to innovation, precision, and reliability—driving excellence in aluminum die casting for the modern manufacturing world.

Key Features of Our Die Casting Machines

5-Point Toggle Clamp Locking Mechanism – Provides uniform clamping force, ensuring mold protection, stability, and longer die life.
Industry-Standard Hydraulic Components – Ensures smooth operation, easy maintenance, and consistent performance even under high-pressure cycles.
High Shot Speed (≥8 m/s) – Delivers superior metal flow for intricate and thin-walled castings, minimizing defects and improving surface finish.
High Acceleration (≥40G) – Enables faster filling of molds, ensuring precision and reduced porosity in complex castings.
Pressure Build-Up Time ≤20 ms – Guarantees rapid metal solidification and improved mechanical strength of the casting.

Servo-controlled Spray System

Our servo-controlled spray system is designed for precise, consistent, and efficient lubrication and cooling of the die cavity during each cycle.

Features:

Servo-controlled movement ensures accurate spray positioning and optimized cycle times.
Adjustable spray parameters for different die zones, improving part quality and die life.
Reduced lubricant consumption with programmable spray patterns and timing.
Automated synchronization with the machine cycle for improved process stability.
User-friendly interface for easy setup and monitoring, minimizing downtime

Auto Extractor (Electrical Type)

Our electric auto extractors provide efficient and reliable part removal from the die, improving cycle time and safety.

Features:

Compact design – Occupies smaller space and allows easy integration with die casting machines.
Lightweight horizontal movement – Offers smoother operation with minimal interference.
High-speed, stable motion – Ensures quick and accurate part extraction.
High precision gripping – Maintains consistent part handling without deformation.
Rotating gripper – Offers 90° and 120° rotation, facilitating easy placement and orientation of cast parts.
Protective arm fencing – Adds an extra layer of safety for operators and equipment.

High pressure Die Casting Capabilities

High pressure Die Casting Machines: [ tonnage range from 300T to 900T]

In-house Die and Mold Design
CNC Machining & Post-Processing
Shot Blasting, Trimming, and Surface Finishing
Leak Testing, Pressure Testing, and Dimensional Inspection
Secondary Operations: Drilling, Tapping, Deburring, etc.

Applications of Aluminium Die Cast Components

Our die-cast aluminium parts are used across various industries, including:

Automotive

Engine housings, transmission parts, brackets, wheels

Electrical & Electronics

Heat sinks, enclosures, and connectors

Aerospace

Lightweight structural components

Consumer Appliances

Gearboxes, motor housings

Industrial Machinery

Handles, panels, covers, and fittings

Renewable Energy

Solar panel brackets, wind turbine components

Quality Control & Assurance

Our die casting process is supported by a robust quality management system, ensuring each part meets the required specifications and standards. Our QA measures include:

Spectrometer Analysis for Alloy Composition
Dimensional Inspection (CMM available)
Surface Defect Inspection
Pressure & Leak Testing
Hardness & Tensile Strength Testing
ISO [9001/IATF 16949] Certified Facility

Sustainability & Recycling

We are committed to sustainable manufacturing by integrating aluminium recycling and waste reduction into our die casting operations. Aluminium is 100% recyclable without loss of quality, making it the perfect material for green manufacturing.