Smoothary Industry Solution Pvt. Ltd.

Technology at smoothary

Machine Division

Precision Machining for Performance-Driven Components

At Smoothary Industry Solutions Pvt Ltd, our Machine Division is where raw castings are transformed into ready-to-use, high-precision components. Equipped with advanced CNC machinery, quality control systems, and a skilled workforce, we provide complete post-casting machining solutions to meet the exacting standards of global industries.

Whether it’s automotive, aerospace, electronics, or industrial applications, our machining processes ensure dimensional accuracy, superior surface finish, and functionality—adding real value to every component we deliver.

Overview of Our Machine Division

Our Machine Division operates as a fully integrated unit, capable of handling both mass production and custom machining requirements. With a focus on speed, accuracy, and repeatability, we provide end-to-end services from rough machining to final finishing and inspection.

Machining Capabilities

We offer a wide range of machining processes to meet complex geometrical and tolerance demands:

CNC Machining

  • 3-axis and 4-axis CNC Vertical Machining Centers (VMCs)
  • High-speed, high-accuracy milling of cast aluminium parts
  • Ideal for mass production with tight tolerances

CNC Machining

  • 3-axis and 4-axis CNC Vertical Machining Centers (VMCs)
  • High-speed, high-accuracy milling of cast aluminium parts
  • Ideal for mass production with tight tolerances

Turning Operations

  • CNC Lathe Machines for precision turning of round components
  • Used for shafts, bushings, threaded features, etc.

Surface Finishing & Deburring

  • Vibratory deburring, grinding, and polishing
  • Ensures smooth edges and a professional surface finish

Trimming & Shot Blasting

  • Removal of excess metal and flash from die-cast parts
  • Uniform finish for improved coating and assembly readiness

Key Equipment in Our Machine Shop

  • CNC Vertical Machining Centers (VMCs) – [List models and capacity, e.g., 500x400x400 mm]
  • CNC Turning Centers – [Specify chuck size or turning diameter]
  • Radial Drilling & Tapping Machines
  • Hydraulic Trimming Presses
  • Surface Grinders
  • Leak Testing Equipment
  • Jigs and Fixtures for part-specific operations

All machined components undergo stringent quality checks to ensure they meet dimensional, visual, and functional requirements:

  • Coordinate Measuring Machine (CMM)
  • Verniers, Micrometers, Height Gauges
  • Thread Gauges, Plug Gauges, Go/No-Go Testing
  • Surface Roughness Testers
  • Pressure & Leak Testing (for critical parts)

We maintain detailed inspection reports, first article inspection (FAI) data, and offer PPAP documentation for automotive customers.

One of the key strengths of our Machine Division is its seamless integration with our Die Casting and Tool Room operations. This allows:

  • Faster prototyping and development
  • In-house fixture and jig manufacturing
  • Reduced lead times and logistic dependencies

End-to-end process control under one roof.

  • Automotive: Engine parts, transmission housings, brackets
  • Electrical & Electronics: Enclosures, heat sinks, connectors
  • Industrial Equipment: Gearbox housings, control panels
  • Consumer Appliances: Covers, handles, structural parts
  • Renewable Energy: Solar panel mounts, inverter housings

Why Choose Our Machine Division?

✔ Modern CNC infrastructure with high-speed capabilities
✔ Skilled machinists and process engineers
✔ Rapid prototyping and high-volume capacity
✔ ISO-certified quality systems
✔ Competitive pricing with short lead times
✔ One-stop solution from casting to finished part

Quality Assurance

Commitment to Excellence and Precision
At Smoothary, quality is at the core of everything we do. We follow stringent quality control processes at every stage—from raw material sourcing to final inspection—to ensure our aluminium ingots and die-cast components meet global standards.

Our Quality Measures Include:

  • Advanced testing with Spectrometers to verify alloy composition
  • Dimensional accuracy checked by Coordinate Measuring Machines (CMM)
  • Surface and structural inspections using hardness testers, leak tests, and visual checks
  • Compliance with ISO 9001 / IATF 16949 certifications
  • Detailed inspection reports and first article inspections (FAI)

Modern Engineering for Modern Manufacturing

By combining advanced Yizumi die casting machines, servo sprayers, and auto extractors, we deliver a fully automated and optimized production line. This integration ensures greater efficiency, reduced human error, and superior casting quality, helping us meet the evolving demands of modern engineering and global manufacturing standards.

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